ZA-DJVP2VP2-22 Cable: Custom Configuration, Direct Factory Pricing
Signal distortion in a complex control system isn’t just a nuisance. It’s a prelude to unplanned downtime, faulty actuator responses, and expensive troubleshooting marathons. The ZA-DJVP2VP2-22 cable eliminates that variable. It combines discrete and overall shielding in a single flexible package, delivering reliable low-capacitance signal transmission for industrial networks where precision is non-negotiable. And because specs are rarely one-size-fits-all, this cable is built to your exact conductor, shielding, and jacket requirements—shipped directly from the manufacturing floor at factory cost.
Precision Shielding Architecture: Individual pair shielding plus an overall shield. Crosstalk between adjacent pairs drops to near zero. This allows you to run power-limited control signals and sensitive analog data in the same trunking without signal bleed, simplifying tray layout and reducing installation man-hours.
Custom Conductor Configuration: Stranded bare copper conductors, sectioned to your AWG or metric specification. Conductor count and color code are not fixed catalog numbers. This removes the need for a secondary distributor to cut and repurpose generic cables, lowering your per-meter cost and scrap waste on bulk installations.
Flame-Retardant PVC Jacket with A-Grade Fire Performance: The “ZA” designation confirms a halogen-free or flame-retardant compound rating compliant with IEC 60332-3 category A tests on bunched cables. In the event of a fault, flame propagation is suppressed. This directly supports your facility’s fire safety engineering compliance without requiring additional conduit in exposed runs.
Mechanical Flexibility for Dynamic Routing: Stranded core construction and a thermoplastic jacket engineered for small bend radius installation. Repeated flexing in cable carriers or tight termination panels does not crack the inner insulation. The result is a longer service interval between scheduled maintenance shutdowns—your field engineers replace cables less frequently.
Factory-Direct Supply Logic: No regional warehouse markups. You send us the electrical and dimensional specification; we manufacture to that drawing. This simplifies vendor qualification because you deal directly with the QA team, not a trader. Lead times are transparent, and mill certificates are included as standard.
Technical Specifications & Dimensions
Strict adherence to client-provided data is the default position here. The table below outlines the engineering envelope for the ZA-DJVP2VP2-22 series. Blank cells indicate values that are entirely dependent on your order specification.
ParameterStandard Value / RangeUnit of Measure
Conductor MaterialAnnealed Bare Copper (Class 2/5 Stranding)-
Insulation MaterialPVC (Polyvinyl Chloride)-
Pair ShieldingAluminum/Polyester Tape + Tinned Copper Drain Wire-
Overall ShieldingAluminum/Polyester Tape + Tinned Copper Drain Wire-
Inner/Outer Sheath MaterialPVC Compound (Flame Retardant)-
Rated Voltage (U0/U)300/500VAC
Conductor Cross-SectionCustom | Typical 0.5 mm² to 2.5 mm²mm²
Number of PairsCustom | Available from 2 to 37 cores-
Temperature Range (Fixed)Custom | Typical -30°C to +70°C°C
Minimum Bending RadiusCustom | Typical 10x Outer Diameter-
Flame Retardant StandardIEC 60332-3 (Category A)-
Industry Applications & Scenario Validation
Industrial Process Automation – Connecting PLC/DCS controllers to remote I/O modules and transmitters. The dual-layer shielding rejects the high-frequency noise generated by VFDs and motor starting loads that typically corrupt low-voltage analog loops.
Railway & Mass Transit Signaling – Used in lineside equipment cabinets and tunnel sensor networks. The A-grade flame retardant jacket addresses smoke density and toxicity requirements critical to enclosed underground spaces.
Petrochemical & Refining Plants – Signal and alarm circuits in hazardous area peripheries. The custom shielding options allow integration with IS (Intrinsic Safety) barriers where low capacitance is a strict design constraint.
Power Generation & Substation SCADA – Interconnecting RTUs for load dispatch monitoring. The cable’s electrical stability over long distances reduces signal attenuation, ensuring clean data acquisition without repeaters.
Renewable Energy Farms – Data feedback lines from solar trackers and wind turbine pitch control systems. Factory-direct, cut-to-length supply matches the cyclical procurement patterns of EPC contractors on large-scale projects.
International Compliance & QA Standards
✅ IEC 60332-3-22 – Flame propagation test on bunched cables (Category A)
✅ IEC 61034-2 – Measurement of smoke density
✅ RoHS Directive 2011/65/EU – Restriction of hazardous substances
✅ CE Marking (LVD/EMC) applicable to the assembly
✅ Manufactured in an ISO 9001:2015 certified production facility
✅ QA Documentation: Supplied with 3.1 Material Certification per EN 10204
FAQ
What is the signal capacitance per meter for this shielded multi-pair cable, and how does it compare to standard instrumentation cable?
While the final value depends on the conductor size and specific PVC compound selected, the combination of cellular tape dielectric wrapping and intimate pair shielding typically keeps mutual capacitance below 85 pF/m. This is significantly lower than generic unshielded control cables, allowing longer signal runs in fieldbus or Modbus networks without signal repeaters.
Can the ZA-DJVP2VP2-22 be supplied with armored protection for direct burial installation?
Yes. The standard build code refers to a non-armored variant. However, this is a custom-manufactured cable. You can specify an additional layer of galvanized steel wire braid (SWB) or steel tape armor (STA) under the outer sheath. Just include the mechanical protection layer in your initial data sheet request for a formal quote.
What is the standard lead time for a custom configuration, and do you provide pre-production samples?
A standard custom run typically rolls off the line in 2 to 4 weeks, depending on the complexity of your color coding, conductor count, and required testing protocols. We ship via air courier or sea freight from the factory gate. Pre-production samples (1–2 meters) are available upon request for a comprehensive bench test before we commence the full production batch.
Submit your cable specification drawing or core count requirements today. A technical engineer will return a dimensional drawing and a factory-direct price quote.