H1: 6-Core 0.2mm² Pure Copper Signal Cable for Reliable Low-Voltage Control
A fluctuating signal in an automated assembly line isn’t just an annoyance. It translates directly into unscheduled downtime, scrapped batches, and hours of technician troubleshooting that erode your project’s margin before commissioning even finishes. The 6-Core 0.2mm² Pure Copper Cable eliminates this variable by delivering consistent conductivity in multi-core transmission. With genuine bare copper stranding and factory-direct pricing, it secures data integrity in complex wiring looms while keeping your bill of materials (BOM) within tight procurement targets.
Conductor Integrity: Bare Copper vs. Recovery Risks
[Feature] 99.9% Oxygen-Free Stranded Bare Copper Conductor.
[Advantage] Unlike copper-clad aluminum (CCA) or recycled copper blends, this conductor maintains a stable resistance below the 90 Ω/km threshold over long distances.
[Benefit] This prevents voltage drop in 4-20mA analog loops. Your PLC receives precise telemetry, avoiding false alarms or actuator misfires that result in costly on-site re-calibration.
Precision Lay Stranding for Dynamic Flexing
[Feature] Concentric lay stranding with a uniform 0.2mm² cross-section consistency across all 6 cores.
[Advantage] By balancing the bending radius mechanically, stress distributes evenly during continuous chain flexing or routing through tight trunking. No single core bears the burden.
[Benefit] This reduces work-hardening fractures during installation. It allows your panel builders to operate faster without the rework caused by snapped conductors inside a sealed jacket—a failure usually spotted only during final continuity tests.
Compact 6-Core Geometry for High-Density Wiring
[Feature] Optimized core twist lay length combined with a thin-wall insulation profile.
[Advantage] The multi-core assembly reduces the overall outside diameter without sacrificing dielectric strength. You gain signaling paths without expanding cable tray volume.
[Benefit] Free up space in crowded control cabinets. It directly lowers the per-meter trunking cost and simplifies retrofits where legacy conduits are already near capacity.
Chemical-Resistant Insulation Jacket
[Feature] Industrial-grade PVC or LSZH compound jacket with oil resistance properties.
[Advantage] The outer sheath resists degradation from hydraulic fluid splashes, cutting oils, and typical workshop contaminants common in heavy manufacturing.
[Benefit] Jacket embrittlement halts. This extends service life in hostile environments and avoids intermittent short circuits caused by insulation cracking—keeping production lines running without unplanned maintenance windows.
Factory-Direct Logistics & Marking
[Feature] Meter-marked packaging supplied directly from ISO-certified extrusion lines.
[Advantage] Sequential length markings enable precise inventory withdrawal without excess scrap. No intermediary distributor markups.
[Benefit] You purchase the exact spool length needed for the batch run. It improves quotation competitiveness for tenders and removes the carrying cost of slow-moving residual stock.
Technical Specifications & Dimensions
| Parameter | Specification |
|---|---|
| Number of Cores | 6 |
| Nominal Cross-Section | 0.2 mm² |
| Conductor Material | Stranded Bare Copper (99.9% purity) |
| Conductor Construction | Class 5 Flexible Stranding (concentric lay) |
| Insulation Material | PVC / LSZH (flame retardant) |
| Color Code | Multi-color for core identification |
| Rated Voltage Uo/U | 300/500 V |
| Temperature Range | -15°C to +70°C (fixed); -5°C to +50°C (flexing) |
| Minimum Bending Radius | 8 x Outer Diameter (OD) |
| Packaging | 100m / 200m / 500m coils or spools |
| Certification | CE, RoHS, REACH |
Industry Applications & Scenario Validation
- Industrial Automation & Panel Wiring. Used for sensor-to-PLC connections where clean signal transmission over short to medium distances is vital. Solves the sporadic drift issues caused by high-resistance CCA conductors.
- Access Control & Security Systems. Suitable for door contacts, request-to-exit sensors, and keypad data lines. The compact 6-core layout allows for redundancy or multiple functions in a single pull through narrow door frames.
- Building Management Systems (BMS). Connects thermostats, humidistats, and damper actuators. The flexible stranding handles the tight bends inside air handling unit (AHU) control sections without conductor fracture.
- Railway Signaling & Trackside Control. In non-direct-burial trays, the cable provides reliable multi-point relay control. The pure copper core ensures low insertion loss, critical for fail-safe signaling circuits.
- Field Instrumentation & Telemetry. Ideal for carrying dual power and signal paths from remote transmitters. The consistent 0.2mm² cross-section guarantees equal resistance across all paths, simplifying loop commissioning.
International Compliance & QA Standards
- ✅ IEC 60332-1 — Flame retardant performance on a single vertical wire.
- ✅ IEC 60228 — Conductor classification compliant with Class 5 flexibility requirements.
- ✅ EN 50575 — Reaction to fire (Construction Products Regulation) for power and control cables.
- ✅ RoHS 2 (Directive 2011/65/EU) — Total control over restricted substances (lead, mercury, cadmium).
- ✅ REACH Compliance — Documented traceability of chemical substances in the jacket insulation.
- ✅ ISO 9001:2015 — Manufactured within a statistically controlled production line with incoming copper inspection reports.
- ✅ Low Voltage Directive 2014/35/EU — Safety assurance for electrical supply within the 300V–500V range.
FAQ
Can you supply an LSZH (Low Smoke Zero Halogen) variant for enclosed public infrastructure?
Yes. You can replace the standard PVC jacket with a polyolefin-based LSZH compound. We use this for railway platform wiring or data center containment where fire toxicity must be minimal. Specify core 6 LSZH on the inquiry. We do not apply a price adder for this alternative compound unless spot copper volatility is high.
How do you verify the 0.2mm² stranding to exclude CCA substitution?
We provide a micrometer inspection report per production run, along with a resistance-per-meter test. With pure copper, you should see approximately 90 Ω/km. Copper-clad aluminum would read significantly higher and fracture under a lighter tensile load. We archive these certs by lot number. If your QC requires a flame-atomic absorption spectrography report, request a Type 2.2 test certificate upon PO placement.
What is the typical lead time for a 500m procurement trial, and do you hold buffer stock?
We maintain 3,000m of buffer stock on the 6-core 0.2mm² line. Standard trial quantities ship within 72 hours from our bonded warehouse. For custom jacket colors or private label drum marking, allow an additional 10 days. Shipping documents include the CE Declaration of Conformity and the RoHS test abstract by default.
Secure Your Signal Paths Now
Stop troubleshooting ghost voltages caused by substandard conductor blends. Request your 5-meter evaluation sample, full material datasheet, and current spot-quantity pricing for the 6-Core 0.2mm² Pure Copper Cable. Shipments depart weekly for Bremen, Houston, and Jebel Ali. Send your RFQ to receive a tailored quotation within the same business day.