ÖLFLEX® CLASSIC 110 5G25 Flexible Power and Control Cable – 5-Core 25mm² Copper Wire – Gray PVC Sheath – Part Number 1119635

Is Your Equipment Cable Failing You? Stop the Downtime Now.

You know the feeling. You have a big project running. The machines are moving, the robots are working, and the conveyor belts are spinning. Then, suddenly, everything stops. You check the system, and it’s the cable again. It cracked. It got stiff. It broke inside the drag chain. This is the nightmare every maintenance manager and machine builder fears.Cables in moving parts are under constant stress. They bend, twist, and rub against other parts. If you use a cheap, stiff cable, it will snap. If you use a cable with poor insulation, it might short circuit when it touches oil or coolant. The cost of replacing a broken cable is small. But the cost of stopping your production line for a day? That is huge. You need a cable that moves as freely as your machine but stays tough enough to survive the harsh factory floor. You need a cable that is built for real life, not just for a catalog photo.

The Solution: ÖLFLEX® CLASSIC 110 5G25 – The Workhorse of Industry

This is where the ÖLFLEX® CLASSIC 110 5G25 comes in. It is not just a wire. It is a flexible power and control cable designed specifically for the tough jobs. We call it the “Classic” for a reason. It has been the go-to choice for engineers for years because it simply works.This specific model, part number 1119635, is a 5-core cable with a 25 square millimeter cross-section. That is a lot of copper. It can carry heavy power and control signals at the same time. The “5G” means it has five cores. Usually, this means three phases for power, one neutral, and one protective earth (ground). It is a complete solution in one round, gray cable.The outer sheath is made of PVC (Polyvinyl Chloride). It is gray, similar to RAL 7001. This material is special because it resists oil, coolant, and solvents. In a factory, things get messy. Oil leaks. Coolant splashes. A normal cable would get soft and rot. This cable shrugs it off. It also resists flames according to international standards, so it adds a layer of safety to your control cabinet.

What Makes This Cable So Special? (Technical Breakdown)

Let’s look under the hood. A cable is only as good as its materials. We don’t cut corners, and neither should you.

The Copper Core: Fine-Stranded for Flexibility

Solid copper wire is great for a house wall. But for a machine that moves? It breaks. This cable uses finely stranded bare copper. This means the copper is made of many tiny wires twisted together. This is defined by the IEC 60228 Class 5 standard.Because the wires are fine, the cable is very flexible. You can bend it easily without damaging the inside. It has a “bending factor” that allows it to handle tight spaces in cable carriers (drag chains). Even though the copper is flexible, it is strong. The tensile strength is high. If you pull on it, it won’t snap easily. For a 25mm² cable, the tensile load is calculated based on the total copper area. With five cores, you have 125mm² of copper total. That is a lot of strength holding the cable together.

Insulation and Sheath: Double Protection

Every conductor is insulated with a special PVC blend. This keeps the electricity inside the core where it belongs. Then, there is an outer sheath. This is the tough skin of the cable.

• Inner Layer: The cores are twisted in layers. This keeps the cable round and balanced.
• Outer Sheath: The gray PVC outer jacket protects against the outside world. It is resistant to abrasion. If the cable rubs against a metal edge, it won’t wear through quickly.
• Oil Resistance: It is tested to resist oils. This is critical for CNC machines and hydraulic systems.

The Numbers: Size and Weight

You need to know if it fits your tray or your drag chain. Here are the hard numbers for the 1119635 part:

• Nominal Outer Diameter: 26.4 mm. That is about 1 inch thick. It is substantial but not too bulky.
• Weight: It is heavy because it has a lot of copper. The copper weight is about 1200 kg per kilometer. The total weight (including insulation) is about 1998 kg per kilometer.
• Voltage Rating: This cable is rated for 0.6/1 kV. This means it can handle up to 1000 volts. It is safe for almost all low and medium voltage industrial applications.
• Temperature: It works well from -25°C to +90°C. If the machine gets hot, the cable won’t melt. If it’s cold in the warehouse, it won’t become brittle and crack.

Where Can You Use This Cable? (Real World Scenarios)

You might ask, “Is this the right cable for my job?” The answer is probably yes. This is a general-purpose power and control cable. It is used in so many places. Here are a few examples:

Heavy Machinery and Conveyors

In a mining plant or a large warehouse, conveyor belts move tons of material. The motors need power, and the sensors need control signals. You can’t run two separate cables for everything. The 5G25 cable carries it all. It sits in the cable carrier at the bottom of the conveyor. It moves back and forth thousands of times. Because it is flexible, it doesn’t fatigue. It keeps the power flowing.

Robotics and Automation

Robot arms move in complex ways. They twist and turn. The cables inside the arm need to be very flexible. While there are special “high-flex” cables for the wrist joint, the ÖLFLEX® CLASSIC 110 is perfect for the main power supply to the robot base or the control cabinet connection. It is robust against the electromagnetic interference (EMI) that robots generate.

Machine Tools and CNC

Computer Numerical Control (CNC) machines use servo motors and spindles. These need precise control signals and high power. The 25mm² size is great for main power feeds to the machine control panel. It connects the main switchgear to the distribution board inside the machine. The oil resistance is a huge plus here because CNC machines use cutting fluids constantly.

Outdoor and Wet Environments

This cable is not just for inside. It can be used outdoors if it is protected from direct sunlight (UV). The PVC sheath is moisture-resistant. It can handle damp or wet conditions. It is approved for dry, damp, and wet conditions. So, if you have a washing line for parts or an outdoor cooling tower, this cable is a safe bet.

Why Choose ÖLFLEX® CLASSIC 110 Over Generic Brands?

You can buy cheaper cables. There are many “white label” cables on the market. But why take the risk?Consistency is Key. When you buy LAPP, you know exactly what you are getting. The copper purity is checked. The insulation thickness is measured. The stranding is consistent. With cheap cables, one batch might be good, and the next batch might be brittle. That inconsistency causes random failures in your machines.Testing and Standards. This cable is tested rigorously. It meets VDE standards (German electrical standards) and IEC standards. It is flame-retardant. It is oil-resistant. These aren’t just marketing words. They mean the cable has been burned, soaked in oil, and bent to prove it works.Long Life = Lower Cost. A cheap cable might cost 20% less. But if it lasts only half as long, you are losing money. You pay for the cable, the labor to install it, and the labor to replace it when it fails. The ÖLFLEX® CLASSIC 110 is designed for a long service life. It resists the “aging” process that cracks cheaper PVC.Easy to Strip and Install. The insulation is easy to strip with standard tools. It doesn’t stick too tight, but it doesn’t slip off either. The gray color makes it easy to identify in a bundle of black cables. You can see the core colors clearly for wiring.

Technical Specifications Table (Quick Reference)

For the engineers who need the data fast, here is the summary for part number 1119635:

Don’t Compromise on Quality. Get Your Quote Today.

You have a business to run. Your machines need to run 24/7. You cannot afford to have a cable failure stop your profit. The ÖLFLEX® CLASSIC 110 5G25 is the insurance policy for your electrical systems. It is flexible enough for moving parts, tough enough for harsh environments, and reliable enough to keep you running for years.We are a factory that understands export. We know how to pack the cable so it arrives without damage. We know the paperwork needed for your country. Whether you need 100 meters for a prototype or 50 kilometers for a new production line, we can handle it.Stop searching for “cheap alternatives” that will cost you more in the long run. Invest in quality now.Ready to order? Send us an inquiry today. Tell us the length you need and your shipping port. We will send you a competitive quote within 24 hours. Let’s keep your power on and your machines moving. Contact us now!