Stop Worrying About Cable Failures in Your Machines
You know the feeling. You install a new cable in a control panel or a CNC machine. Everything works fine for a few weeks. Then, the machine starts running hot. Oil leaks a little bit. The cable gets dragged around just once. Suddenly, the insulation gets hard, cracks, or swells up. The machine stops. You lose production time. You have to tear everything apart to fix a cheap wire. This happens all the time with low-quality cables. They cannot handle the stress of real industrial life. If you are using standard wire, you are gambling with your equipment. You need a cable that is built tough. You need a cable that resists oil, heat, and movement. You need the German standard for reliability. This is not just a wire. This is the lifeline of your machine.
What Is The ÖLFLEX® CLASSIC 110 3G 1.5?
This is the LAPP ÖLFLEX® CLASSIC 110. It is a world-famous power and control cable. The part number is 1119303. It is a 3-core cable with a 1.5 square millimeter conductor size. In American wire gauge, this is 16 AWG. It is a European-style cable. It follows the VDE standard. It has a CE mark. This means it passes strict safety tests. It is made in Germany or under German license. You get the quality of German engineering. This cable is not just for power. It is for control circuits too. You can use it for sensors, actuators, and motor connections. It is gray. It has number codes on the cores. This makes wiring very easy. You do not need to guess which wire is which. It is flexible. It bends easily in tight spaces. It is the go-to cable for industrial cabinets and machine tools.
Technical Specifications You Can Trust
Let’s look at the real numbers. You need to know exactly what you are buying. Here are the hard facts about the 1119303 model:
- Conductor: It has 3 cores. One of them is the protective earth (ground) wire. The color code is Brown, Blue, and Yellow/Green. The conductor is made of fine stranded bare copper. This is not solid wire. Stranded wire handles vibration better. It does not snap easily.
- Cross-Section: 1.5 mm². This is about 16 AWG.
- Insulation: The inner insulation is PVC. It is color-coded.
- Outer Jacket: The outer skin is PVC. It is gray. For special oil-resistant needs, look for the “P” designation which means PUR (Polyurethane). PUR is much tougher against chemicals.
- Voltage: Rated for 300/500 Volts. The test voltage is 4000 Volts (4 kV). This means it can handle spikes without breaking down.
- Diameter: The outer diameter is about 6.7 mm to 8 mm depending on the exact batch. It is compact.
- Weight: It is light. Around 60 to 80 kg per kilometer. This makes it easy to pull through conduits.
- Temperature: It works in cold and heat. For fixed installations, it handles -40°C to +80°C. For moving parts, it handles -25°C to +60°C.
- Bending Radius: It is flexible. The minimum bend is 8 times the outer diameter. You can bend it around corners without damaging the core.
Why “Oil-Resistant” Matters for Machine Tools
You work with machines. Machines use oil. Cutting oil, cooling oil, hydraulic fluid. Standard PVC cables hate oil. Oil soaks into the plastic. The plastic swells up. It gets soft and sticky. Then it cracks. The copper gets exposed. Short circuit. Fire hazard. The ÖLFLEX® CLASSIC 110 is different. It uses a special PVC mix. It resists oils, lubricants, and cooling fluids. If you are building a CNC machining center, you need this. If the cable sits in a pool of warm oil, it stays strong. It does not get sticky. It does not swell. It keeps the electricity flowing. This is true for outdoor use too. Rain and humidity are not a problem. It is damp-rated. It is wet-rated. It is built for the dirty, greasy reality of a factory floor. If you drag the cable on the concrete floor, the jacket resists abrasion. It lasts longer than cheap rubber cables.
Where to Use This Cable (Real World Scenarios)
This cable is a workhorse. You will see it everywhere in a modern factory. Here are the best places to use it:
- CNC Machines and Machining Centers: Connect the servo motors and control panels. It resists the cutting oil splashes.
- Control Cabinets: Wire the PLCs and relays. The gray color looks professional. The number coding speeds up installation.
- Conveyor Systems: The cable flexes as the conveyor moves. It does not fatigue.
- Food and Beverage: It is safe for processing equipment. It is easy to clean.
- Assembly Lines: Robots move constantly. The cable needs to flex millions of times. This cable can do it.
- Outdoor Equipment: Gate automation, lighting control, and burglar alarms. UV and moisture resistance keep it working.
- Audio and Video: Some people use it for low-voltage signal control in smart homes, though it is mainly for power.
It meets NFPA 79 standards for machinery wiring. This is a big deal in the US. It means the cable is safe for industrial use. It is also UL listed (UL TC-ER). You can run it in cable trays overhead. You do not need to hide it inside the machine.
Installation and Handling Tips
Installing this cable is easy because it is flexible. You do not need a big pull-string. You can push it through pipes by hand in many cases. The outer jacket has a low friction surface. It slides well. When you strip the end, use a sharp stripper. Do not nick the copper strands. If you nick them, the wire might break later from vibration. Use ferrules on the ends of the strands. This keeps the copper tight. It makes a better connection in the terminal blocks. The cable comes in coils or drums. Common lengths are 25 meters, 100 meters, or 305 meters (1000 feet). If you need a specific length, you can cut it. Seal the ends with heat shrink or electrical tape if it is going outside. This stops water from getting into the copper.
Compare: Standard Cable vs. ÖLFLEX® 1119303
Let’s be honest. You can buy cheap cable anywhere. But cheap cable costs you more in the long run.
- Cheap Cable: Solid copper core. It breaks if you bend it too much. PVC jacket smells like plastic and gets brittle in cold. It swells in oil. It might not be CE marked. It fails inspection.
- ÖLFLEX® 1119303: Stranded copper. It bends. It flexes. Special PVC jacket resists oil and chemicals. It is CE and UL approved. It passes inspection every time. It lasts for 10 years or more.
The price difference is small. The risk difference is huge. Do not save a few cents per meter to risk a $50,000 machine. Use the right cable.
Get Your Quote Today
We are a factory that specializes in high-quality power cables. We understand the export market. We know what English-speaking countries need. We supply the ÖLFLEX® CLASSIC 110 3G 1.5 mm². We also supply equivalents. We can make the jacket in PUR for extreme oil resistance. We can make it LSZH (Low Smoke Zero Halogen) for enclosed buildings. We have stock of part number 1119303. We can ship by air or sea. We can cut it to the exact length you need. Do not settle for unreliable wires. Get a cable that works as hard as you do. Contact our sales team now. Tell us your voltage needs, your length, and your jacket preference. We will send you a competitive quote within 24 hours. Secure your supply chain with German quality. Click the button or email us today. Let’s talk about your next project.