The headache of rigid cables in tight spaces
You know the struggle. You are working on a complex project. Maybe it is a robot arm in a factory. Maybe it is a medical scanner. You need to route wires through tiny gaps. Standard cables are stiff. They fight you. They kink. They break if you bend them too much.Then there is the cold. A normal cable gets hard like a rock in a freezer or a winter storm. It cracks. The signal drops. Your whole system stops. This costs money. It wastes time. You need a wire that moves like water but protects the signal like a fortress. You need a cable that does not give up when the temperature drops.This is why we built this cable. It solves the pain of installation and the fear of failure.
What makes this Japanese Fujikura cable special
This is not just a wire. It is a precision tool for your equipment. We use the highest standards from Japan. The core is a 50-core twisted pair. Each pair is shielded. This stops noise from messing up your data.The jacket is super soft. It feels different in your hand. It bends easily. You can pull it through tight conduits without force. But it is tough. The outer layer resists oil and chemicals. It handles heat and cold better than standard PVC.We chose tin-plated copper for a reason. Bare copper rusts. Tin stops that. It keeps the connection clean for years. This is the cable for places where you cannot reach to fix things easily. It works once, and it keeps working.
Technical Specifications
Here are the hard numbers. You need to know exactly what you are buying.
Conductor and Core Details
The conductor is made of tinned copper. We use very fine strands. This is why it is so flexible.
- Core Count: 50 Cores
- Conductor Size: 0.1 square millimeters (approx 28 AWG equivalent fine strand)
- Conductor Material: Tinned soft copper wire
- Stranding: Fine stranding for maximum flexibility
- Plating: Tin-plated for corrosion resistance and easy soldering
Insulation and Shielding
We protect the signal with high-quality materials.
- Insulation Material: Polyethylene (PE) or specialized soft PVC blend
- Shielding: Aluminum foil shield with a tinned copper drain wire
- Shield Coverage: 100% coverage to stop electromagnetic interference (EMI)
- Pair Layout: Twisted pairs to cancel out noise
Jacket and Physical Properties
The outside matters as much as the inside.
- Jacket Material: LSZH (Low Smoke Zero Halogen) or specialized soft silicone/TPE blend
- Jacket Color: Black or custom colors (White, Grey, Orange)
- Outer Diameter: Approximately 6.0mm to 8.0mm (depends on filler)
- Weight: Lightweight design (approx 50-70 kg per km)
- Crush Resistance: High resistance to impact and pressure
Performance Ratings
- Rated Voltage: 300V
- Temperature Range: -40°C to +80°C (Short term up to 105°C)
- Bending Radius: 10x outer diameter (dynamic), 5x outer diameter (static)
- Flame Test: IEC 60332-1 compliant
- Oil Resistance: Resistant to oils, greases, and cleaning agents
Where to use this cable
You can use this cable in many places. It fits anywhere you need small wires and big performance.
Industrial Automation and Robotics
Robot arms move a lot. Standard wires break from vibration. This cable moves with the arm. It resists oil from the hydraulic systems. It is perfect for servo motors and sensor connections. The 50 cores let you run power and signal in one go. This saves space in the cable chain.
Medical and Healthcare Equipment
Hospital machines need to be reliable. They also need to be quiet electrically. The shielding stops the cable from interfering with sensitive scans. The soft jacket makes it comfortable for patient-connected devices. It is easy to clean and resists disinfectants.
Outdoor and Cold Storage
Freezers and outdoor cameras face extreme cold. This cable stays soft at -40°C. The UV-resistant jacket stops the sun from cracking it. The water-blocking design keeps moisture out. It is great for security systems in cold climates.
Audio, Video, and Data Centers
In tight server racks, space is gold. This thin cable carries 50 signals in a small space. It does not block airflow. The twisted pairs keep the data fast and error-free. It is ideal for high-density patch panels and broadcast equipment.
Automotive and EV Charging
Electric vehicles have complex wiring. The cable handles the heat near the motor and the cold outside. It is lightweight, which helps the car go further. The tin-plating stops corrosion from road salt.
Why choose our factory for this cable
We are a cable factory focused on export. We know what you need. You need quality that matches Japanese standards but at a good price. We test every batch. We do not cut corners.We offer custom lengths. We can add your connectors. We can print your logo on the jacket. We ship worldwide. Our lead times are fast. If you need 100 meters or 10,000 meters, we handle it.Our team speaks your language. We understand “AWG,” “LSZH,” and “shielding.” We give you the data sheet before you buy. No surprises. Just a great cable that works.
Get your custom quote now
Do not let bad cables ruin your project. Get the best signal cable for your needs. This imported Japanese Fujikura style 50-core cable is ready to ship.Tell us what you need. How many cores? What length? Special connectors? Send us an email today. We will send you a quote in 24 hours. Let us build the perfect wire for you.