Is your cable failing too soon?
You know the feeling. You install a new machine or set up a control panel. Everything works perfect on day one. But three months later, the cables start cracking. The outer skin gets hard and brittle. Movement stops because the wire is too stiff. Or worse, electrical noise messes up your sensor signals.This happens with cheap cables. They dry out. They crack when bent. They cannot handle oil or water. In a factory, downtime costs money. A broken cable stops the whole line. You need a wire that moves, bends, and lasts. You need a cable built for the real world, not just a lab.We have the solution. It is the German engineered 100CY series cable. Specifically, the 2 core 0.75 sq mm shielded version. This is not just a wire. It is a heavy-duty connection tool designed for tough jobs.
What makes the 100CY 2×0.75mm² cable special?
This cable is a star in the control cable family. The “100CY” name means it meets high European standards for flexibility and strength. Let’s look at the inside.First, the conductor. We use fine-stranded copper. Not a solid stiff rod. It is made of many tiny wires twisted together. This is Class 5 flexibility. It means you can bend this cable around corners easily. It handles movement well. If you have a drag chain or a moving part, this wire moves with it. It does not break.Second, the insulation. Each copper core has a thick PVC or PUR layer. This protects the electricity inside. It also resists heat and chemicals.Third, the shielding. This is key. We wrap the cores in a shield. It is usually a mix of aluminum foil and copper braid. This shield blocks noise. Motors, welders, and radios create electromagnetic interference (EMI). This noise can confuse your PLC or sensors. The shield stops it. It keeps your signals clean and accurate.Finally, the outer jacket. This is the armor. We use a special PUR (Polyurethane) or high-grade PVC mix. This material loves oil. It does not rot when it touches coolant or hydraulic fluid. It is also flame retardant. If there is a fire, it does not spread flames easily.
Technical Specifications You Can Trust
We believe in honest numbers. Here is exactly what you get with this 2 core 0.75mm² shielded cable:
Electrical Data
- Voltage Rating: 300/500 Volts. Some versions go up to 450/750V. It handles standard industrial power well.
- Test Voltage: 2000V to 2500V AC. We test every batch to ensure safety.
- Conductor Resistance: About 26 Ohms per km. This is very low. It means less energy loss and less heat.
- Current Capacity: This wire can carry around 12 Amps safely. Perfect for sensors, small motors, and control circuits.
Mechanical Details
- Conductor Structure: 24 strands of 0.20mm copper wire per core (24/0.20). This gives maximum flexibility.
- Outer Diameter: Around 6.2mm to 6.5mm. It is slim. It fits in tight cable trays.
- Weight: Roughly 60 kg to 80 kg per km. It is light but strong.
- Bending Radius:
- Fixed installation: 6 times the diameter.
- Moving installation: 8 to 20 times the diameter.
- This means you can bend it tight without damaging the core.
Environmental Limits
- Temperature:
- Fixed: -40°C to +80°C (or even +120°C for PUR versions).
- Moving/Flexing: -5°C to +70°C.
- Oil Resistance: Excellent. It resists mineral oils and many chemicals.
- Water/Moisture: Suitable for dry and damp wet locations.
- Flame Retardant: Meets IEC 60332-1-2 standards.
Real World Use Cases
Where do you use this specific cable? You use it where things move or where noise is a problem.
Industrial Automation and Robotics
Robots move constantly. Their arms twist and turn. A stiff cable will snap in a robot arm. This 100CY cable is flexible. It is perfect for the tool center or the robot base. It handles millions of bends.
CNC Machines and Machine Tools
Computer Numerical Control (CNC) machines need precision. Electrical noise from the spindle can crash the machine. The shielded 2×0.75mm² cable keeps the control signals safe. It also resists the cutting oil and coolant splashes.
Heating and Cooling Systems (HVAC)
These systems vibrate and get hot. The cable needs to handle the heat and the movement of fans. Our PUR jacket handles the heat well. It does not crack in the cold either.
Power Stations and Switchgear
In control cabinets, space is tight. You need thin wires that carry power to relays and switches. The 0.75mm² size is standard for control circuits. It fits in terminal blocks easily.
Audio and Data (Low Voltage)
Because of the shield, some people use it for high-quality audio or data lines where interference is bad. It keeps the signal pure.
Why choose “German Imported” quality?
You might see cheaper cables from other markets. But “German Standard” means something. It means strict testing.
- Copper Quality: We use high-purity copper. It does not oxidize easily. Bad copper turns green and creates resistance. Our copper stays shiny and conductive.
- Wall Thickness: We do not cheat on thickness. The insulation is thick where it needs to be. This prevents short circuits.
- Consistency: Every meter is the same. No surprises. You get the same diameter and color code for the whole roll.
- Certifications: This cable meets CE, VDE, RoHS, and ISO 9001 standards. If you export to Europe or the US, these certs are required. We have them.
The color code is usually harmonized. One core is brown (live), one is blue (neutral), and if there is a ground, it is green/yellow. This makes wiring easy for your electricians. They don’t have to guess.
PVC vs. PUR: Which jacket do you need?
We offer two main types of outer sheaths for the 100CY series.Standard PVC (Polyvinyl Chloride):
- Great for indoor use.
- Good flexibility.
- Resists oil for short periods.
- Cheaper price.
- Good for general control cabinets.
Special PUR (Polyurethane):
- The “Premium” choice.
- Extreme oil resistance. It can sit in a puddle of oil and not swell.
- High abrasion resistance. If the cable rubs against metal, it does not wear through.
- Wider temperature range (-40°C to +90°C or higher).
- Perfect for outdoor use, mining, or heavy machinery.
If your application is harsh, spend the extra on PUR. It will last twice as long as PVC.
Packaging and Logistics
We know you need the cable fast and in good shape.
- Packaging: Coils are usually 100 meters or 500 meters. Drums are 500m or 1000m.
- Protection: The cable is wrapped in plastic to keep moisture out during shipping.
- Shipping: We ship from major ports. The cable is heavy, so we pack it tightly to avoid damage in the container.
- Customization: Need a specific length? Need special printing on the jacket? We can do small custom runs.
How to install it right
Even the best cable fails if installed wrong. Here are quick tips:
- Don’t pull too hard: Use a pulling grip. The max tension is about 50 Newtons per mm². Don’t yank it.
- Bend radius: Don’t kink it. Keep the bend smooth. A sharp fold breaks the copper strands inside.
- Ground the shield: The shield must be grounded at one end (usually the control panel end). If you don’t ground it, it acts like an antenna and makes noise worse.
- Separate from power: Keep this control cable at least 150mm away from high-voltage power cables. This reduces interference.
Frequently Asked Questions
Q: Is this cable suitable for outdoor use?A: Yes. The black PVC or PUR jacket has UV protection. It resists rain and sun. But if it is direct sunlight for years, put it in a conduit for extra life.Q: Can I use this for 24V DC sensors?A: Yes. 0.75mm² is actually quite large for 24V, which is good. It means very low voltage drop even over long runs (up to 100 meters).Q: What is the difference between 100CY and 100Y?A: 100Y is a lighter version. 100CY has better oil resistance and a stronger jacket. 100CY is for heavy industry. 100Y is for light home or office use.Q: Do you have 4 core or more?A: Yes. We have up to 25 cores or more in the 100CY series. But 2 core is very popular for simple power and signal loops.
Get Your Quote Today
Don’t let cable failure stop your production line. You need a wire that bends, resists oil, and blocks noise. The German 100CY 2 core 0.75mm² shielded cable is exactly that. It is tough, flexible, and reliable.We are a factory-direct supplier. We cut out the middleman. You get factory prices with premium European quality. We have stock ready to ship, or we can produce a custom batch just for you.Ready to order?Send us an email today. Tell us the length you need and the jacket type (PVC or PUR). We will send you a quote within 24 hours.Click here to request a sample. Test it in your machine. Bend it. Pull it. Get it oily. See if it breaks. We are sure it will pass the test.Buy the best cable for your project. Contact us now.