Is Your Wiring System Failing in Tough Conditions?
You have a big problem. Your machines keep stopping. The cables in your factory get covered in oil. The wires in your outdoor equipment crack when they move. You spend too much money replacing broken cables. It is frustrating. You need a wire that does not break, does not crack, and stops electrical noise. You need a wire that lasts a long time. This is why we built this German-made 2-core 0.2mm² double-shielded PUR polyurethane Dacar® wire. It is tough. It is flexible. It works where other wires fail.
What Makes This Wire Special?
This is not a normal cable. It is built for hard work. The jacket is made of PUR polyurethane. This material is very strong. It resists oil, grease, and chemicals. If you work in a factory with hydraulic oil, this wire will not melt. It will not get sticky. It stays strong. The wire also has a double shield. This means it has two layers of metal protection around the wires inside. This stops outside noise from messing up your signals. Your data stays clean. Your machines run smooth.
The Power of PUR Polyurethane Jacket
Let’s talk about the outside layer. We use PUR polyurethane. Why? Because it is better than PVC. PVC gets hard and cracks. PUR stays soft and flexible, even in the cold. It is wear-resistant. This means if the wire rubs against metal, it does not wear out fast. It is also hydrolysis resistant. This means water and moisture do not hurt it. You can use this wire outside in the rain. You can use it in wet wash-down areas. It will not fail. The PUR jacket protects the inner cores from everything.
Key Features of the Jacket:
- Oil Resistance: Perfect for hydraulic systems and oily environments.
- Cold Flexibility: Stays flexible down to low temperatures.
- Abrasion Resistance: Withstands rubbing and dragging.
- UV Protection: Good for outdoor use without cracking in the sun.
Double Shielding for Clean Signals
Electrical noise is a silent killer. Other motors and machines make “noise” that confuses your sensors. This wire has a double shield to stop that. It has a braided copper shield and a foil shield. The foil catches high-frequency noise. The braid catches low-frequency noise. Together, they create a cage around the signal wires. This keeps your data safe. It is very important for sensitive electronics. If you have a robot arm or a medical device, you need clean power and clean signals. This wire gives you that reliability.
Dacar® Flexibility and The 0.2mm² Size
The “Dacar®” name means high flexibility. These wires are made to move. They are often used in drag chains. A drag chain is a track that holds cables while a machine moves back and forth. Normal wires break after a few moves. This wire is made of fine copper strands. It bends millions of times without breaking. The size is 0.2 square millimeters. This is small. It is perfect for low current signals. It is also very light. If you have a small robot or a tiny sensor, this wire fits perfectly. It saves space and weight.
Technical Specifications
Here are the hard numbers. You need to know if this fits your project.
| Parameter | Specification |
|---|---|
| Conductor | 2 Cores (2 x 0.2 mm²) |
| Material | Bare Copper / Tinned Copper (Optional) |
| Insulation | Special PUR / PE Blend |
| Shielding | Double Shield (Copper Braid + Aluminum Foil) |
| Outer Jacket | PUR Polyurethane (Dacar® Type) |
| Voltage Rating | 300V / 500V |
| Temperature Range | -40°C to +105°C (Occasionally +125°C) |
| Bending Radius | 8x Outer Diameter (Fixed) / 10x (Flexing) |
| Oil Resistance | Excellent (Resists mineral oils, fuels) |
| Abrasion | Very High |
| Color | Black (Standard) / Orange / Blue (Custom) |
| Standards | VDE, CE, RoHS, UL (on request) |
| Origin | Germany |
Where to Use This Wire?
You can use this wire in many places. It is great for industry. It is also great for special vehicles. Here are some examples:
Industrial Automation and Robotics
Robots move fast. Their cables twist and turn. This wire handles the movement. It is perfect for robotic arms, assembly lines, and CNC machines. The oil from the robot joints will not hurt the wire. The double shield keeps the control signals clear.
Automotive and Heavy Machinery
Cars and tractors vibrate a lot. Wires rub against the metal frame. This PUR jacket protects the wire. It is great for sensors in engines. It works in electric vehicles for battery management systems. It is also good for agricultural tractors that work in mud and oil.
Outdoor and Marine Applications
This wire loves the outdoors. The PUR jacket blocks UV rays and water. It is great for solar panel wiring, outdoor lighting, and boat electronics. Salt water and sun do not damage it easily.
Food and Medical Industry
The wire is clean. It does not give off chemicals. It is easy to clean. This makes it good for medical devices and food processing machines. It can handle the wash-down chemicals used to clean factories.
Why Choose German-Made Quality?
You might ask, “Why buy this wire?” The answer is precision. German manufacturing is famous for being exact. The copper strands are drawn to the perfect size. The shielding is wrapped tightly. The jacket is extruded evenly. There are no weak spots. When you buy this wire, you buy peace of mind. You do not get “bad batches.” Every meter is tested. It meets strict VDE and CE standards. It costs a little more than cheap wire, but it saves you money later. You do not have to fix broken machines. You do not have to replace wires often. It is a “buy once, use forever” product.
Installation Tips for Best Results
Even the best wire needs good installation. Here are some simple tips to make it last longer.
- Check the Bending Radius: Do not bend the wire too sharp. Keep the curve smooth. If you bend it too tight, you hurt the copper strands inside.
- Use Strain Relief: When the wire connects to a plug or a box, hold it still. Do not let the weight hang on the connection point. Use a clamp or a tie-wrap.
- Avoid Extreme Heat: While PUR handles heat well, do not put it right next to a hot engine part without protection.
- Ground the Shield: Connect the metal shield to the ground. This makes the shielding work better. If you do not ground it, the shield is useless.
Frequently Asked Questions
Is this wire halogen-free?Yes, the PUR jacket is halogen-free. It does not release toxic smoke if it burns. This is safer for buildings and tunnels.Can I get it with different colors?Yes. Black is standard. We can make it orange, blue, green, or brown. This helps you tell wires apart in a big panel.How long is the delivery time?Since it is made in Germany, production takes time. But we keep stock of common sizes. For custom orders, it usually takes 3 to 4 weeks. It is worth the wait for the quality.Can you add connectors?Yes. We can add Molex, JST, or Deutsch connectors. We can also crimp terminals on both ends. Just send us your requirements.
Get Your Custom Quote Today
Do not let bad wires stop your business. You need a cable that fights back against oil, wear, and noise. This German-made 2-core 0.2mm² double-shielded PUR Dacar® wire is the answer. It is strong. It is smart. It is reliable. Whether you need 100 meters for a prototype or 10,000 meters for mass production, we can help. We offer samples so you can test it before you buy.Click the “Send Inquiry” button now. Tell us your voltage needs, length, and color. We will send you a price in 24 hours. Let’s build something that lasts. Order today.