The headache of signal loss and cable failure stops here
You know the frustration. You have a high-end industrial automation system. The servo motors are precise. The sensors are smart. But the data transmission keeps failing. You see errors on the control panel. The system stops for no clear reason. You check the wires, and they look fine on the outside. But inside, electromagnetic noise is destroying your signals.This is a common pain point in factories. Heavy machinery creates massive electromagnetic interference (EMI). If your cable shield is weak, noise gets in. Your data gets corrupted. Also, many cables are too stiff. They break when bent in drag chains. They take up too much space in control cabinets. You need a cable that is thin, flexible, and tough. You need a cable that protects the signal like a fortress.We solved this problem with our German imported 24-core shielded twisted pair cable. It is not just a wire. It is a complete signal protection system. It is built for the harshest environments. It uses a precise 12x2x0.14 mm² configuration. This means 12 pairs of wires. Each conductor is 0.14 square millimeters. This size is the “Goldilocks” of industrial cabling. It is small enough to fit in tight spaces. But it is big enough to carry strong signals over long distances without voltage drop.
What makes this 12x2x0.14 cable special?
This is not a generic cable you find in a local market. This is engineered in Germany for precision. The core structure uses twisted pairs. Why twist the wires? It is simple physics. When you twist two wires together, they cancel out noise from the outside. Any interference hits both wires equally. The receiver subtracts the noise. This leaves a clean signal.But twisting is not enough. We added a heavy-duty shield. We use an 85% tinned copper braid. This braid acts like a metal cage around the sensitive cores. It blocks high-frequency noise from motors and welding equipment. We also add an aluminum foil under the braid. This double-layer shield stops 100% of high-frequency interference. It ensures your data stays safe.The outer jacket is special too. We use a flexible PVC compound. It resists oil, coolant, and abrasion. If you drag this cable in a plastic carrier (drag chain), it will not crack. It can handle millions of bending cycles. The minimum bending radius is only 6 times the outer diameter. For a 10mm cable, that is just 60mm. You can bend it sharply without damaging the copper.
Technical Specifications You Can Trust
We believe in transparency. Here are the exact numbers for our 26 AWG (0.14 mm²) cable:Electrical & Physical Data
- Conductor Material: Bare copper, finely stranded (Class 5 flexibility).
- Conductor Size: 26 AWG / 0.14 mm² per core.
- Configuration: 24 Cores total (12 Pairs / 12x2x0.14).
- Insulation: Special PVC (YI2), color-coded per DIN 47100.
- Shielding: Aluminum foil + 85% Tinned Copper Braid.
- Outer Sheath: Flexible PVC (TM2), Grey (RAL 7001) or Black.
- Outer Diameter: Approx. 10.5 mm (varies slightly by jacket thickness).
- Copper Weight: Approx. 58 kg/km.
- Total Cable Weight: Approx. 160 kg/km.
- Test Voltage: 1200 Volts (250V working voltage).
- Insulation Resistance: > 20 MΩ x km.
Performance Limits
- Flexing Temperature: -5°C to +70°C (Continuous movement).
- Static Temperature: -30°C to +80°C (Fixed installation).
- Minimum Bending Radius: 6 x Ø (Dynamic) / 10 x Ø (Static).
- Flame Retardant: IEC 60332-1 compliant.
- Tensile Strength: High anti-stretch design (reinforced center core option available).
Where to use this flexible signal cable?
This cable is a workhorse. You can use it in almost any industry where clean data matters. Here are the top scenarios:##### Servo Motors and EncodersThis is the #1 use case. Servo motors move with extreme precision. They need feedback cables to tell the controller where they are. If the cable is stiff, it resists the motor movement. If the shield is weak, the feedback signal jitters. Our 24-core cable is perfect for absolute encoders. It carries power, ground, and multiple data pairs (A, B, Z channels) in one line. It fits easily inside the motor housing.##### Industrial Automation & RoboticsIn a robot arm, every millimeter of space counts. You need thin cables to run inside the arm joints. Our 0.14mm² cores are very thin. You can bundle 24 of them without creating a thick “snake” of wires. The double shield protects the sensitive sensor data from the robot’s own high-power servo drives.##### Audio and Broadcast SystemsBalanced audio lines need twisted pairs to reject hum. In large stadiums or conference centers, you run long cables near power lines. Our shielded cable stops the 50/60Hz hum from power lines. It keeps the audio crystal clear. It is also great for microphone lines in noisy environments.##### Security and CCTVModern IP cameras use PoE (Power over Ethernet). But some systems still use separate control lines for PTZ (Pan-Tilt-Zoom) cameras. You need multiple cores for video, power, and control data. This 24-core cable can handle it all. The shield prevents video signal degradation caused by nearby elevators or fluorescent lights.##### Underground and Direct BurialThe PVC jacket is tough. It resists moisture and soil chemicals. You can bury this cable directly without conduit (check local codes). The gel-filled or water-blocking tape options prevent water from traveling along the cable if the jacket is scratched.
Why choose our German Quality over cheap imports?
You might find cheaper cables online. But “cheap” often means “costly downtime.” Here is why our cable saves you money in the long run:
- Consistent Copper Quality: We use high-purity electrolytic copper. Cheap cables use recycled copper with high resistance. This causes voltage drop and heat. Our cable runs cooler and delivers full power.
- Precision Stranding: The copper strands are uniform. Cheap cables have uneven strands that break easily when flexed. Our Class 5 stranding ensures maximum flexibility.
- Real Shielding: Some cheap cables use “foil only” or sparse braids. Ours is a dense 85% braid. It covers 95% of the surface. This is critical for high-speed data (like RS485 or CAN bus).
- Accurate Color Coding: We follow DIN 47100 strictly. No color repetition. This makes installation 50% faster. Your electricians won’t waste time guessing which wire is which.
- Customization: We can add a steel wire messenger for aerial runs. We can add a separate ground wire. We can print your logo on the jacket. We can make the outer diameter smaller (flat designs available) for ultra-tight spaces.
Frequently Asked Questions about this Cable
Can I use this for Ethernet (LAN)?No. This cable is for industrial signal transmission (RS485, CAN, Encoder) and low-voltage control. It is not rated for high-frequency Ethernet (Cat5e/Cat6). The impedance is different.How long can I run this cable?For data signals (like RS485), you can run up to 1200 meters at 9600 baud. For higher speeds, the distance drops to 600 meters. Always use a termination resistor at the end of the line to prevent signal reflection.Is it oil resistant?Yes. The outer PVC jacket is resistant to oils, coolants, and many industrial chemicals. If you are in an environment with aggressive solvents (like acetone), we recommend a TPE or PUR jacket instead.(contact us for custom options).Can I strip it easily?Yes. The outer jacket strips cleanly. The inner insulation also strips easily without nicking the fine copper strands. We recommend using automatic stripping machines for volume work to save time.What is the difference between 0.14mm² and 0.25mm²?0.14mm² (26 AWG) is thinner and more flexible. It fits in smaller drag chains. 0.25mm² (24 AWG) is thicker and carries more current. If you are powering sensors (24VDC), 0.14mm² is usually enough for up to 100m. If the distance is very long, use 0.25mm² to avoid voltage drop.
Get your custom quote today
Don’t let bad cables ruin your project. You need a partner who understands signal integrity. We are a factory specializing in export-grade cables. We have shipped to the US, UK, Germany, and Australia. We know how to package the goods so they arrive without damage. We offer flexible MOQs—from 100 meters for prototypes to 1000km for mass production.We can provide free samples (you pay shipping) so you can test the flexibility and shield quality in your own lab. We can also send you the full PDF test report and CE/RoHS certificates.Ready to upgrade your wiring?Send us an email with your requirements. Tell us:
- The total length you need.
- The jacket color you prefer (Grey is standard).
- If you need a connector assembly (we can crimp TE/Amphenol connectors for you).
- Your target delivery date.
We will reply within 12 hours with a competitive price. Let’s build a reliable system together.Click here to send an inquiry: [Email Us Now]