6-Core Shielded Twisted Pair Flexible Cable for Servo Encoders | 2×0.3 + 4×0.2 mm | High-Flex Drag Chain Wire | Oil Resistant | 300V

Description

Tired of cables that break, lose signal, or cause machine errors?

You know the struggle. You have a high-precision machine. It uses servo motors and encoders. Everything works fine for a few months. Then, the noise starts. The signal gets weak. The machine stops working right. Or worse, the cable jacket cracks open because it moves too much inside the drag chain. You have to stop production. You have to replace the wire. It costs time and money.This happens because you are using the wrong cable. Standard wires are not built for movement. They are not built for the dirty, noisy environment of a factory floor. They get electromagnetic interference (EMI) from other motors. They get stiff and break when bent. They absorb oil and water, which ruins the insulation.You need a cable that fights back. You need a cable that is flexible like a snake but tough like a tank. You need a cable that keeps your data safe from noise. This is why we built our 6-core shielded twisted pair flexible cable. It is made specifically for servo encoders and high-flex motion control. It solves the breakage problem. It solves the noise problem. It keeps your machines running smooth.


What makes this cable special?

This is not just a standard wire. It is a high-performance tool for your automation system. Let’s look at the core features that make it better than the rest.Double Protection with ShieldingNoise is everywhere in a factory. VFDs (Variable Frequency Drives), other motors, and power lines create a lot of electromagnetic interference. If your cable is not shielded, this noise gets into your signal wires. This causes errors in your controller. Our cable uses a double-shield design. We use an aluminum foil shield around each pair. Then, we add a tinned copper braid over the whole cable. This gives you 100% coverage. It blocks outside noise. It also stops the signal inside from leaking out. Your data stays clean. Your machine stays accurate.Perfect Twisted Pair StructureWe twist the wires in pairs. This is simple but very smart. When two wires are twisted, they cancel out noise from the outside. We twist them with different pitches (rates). This means the pairs do not interfere with each other. This stops “crosstalk.” Crosstalk is when signal from wire A jumps to wire B. We prevent this. You get a pure signal for position and velocity feedback.The “2×0.3 + 4×0.2 mm” ConfigurationYou asked for a specific mix of wires. We deliver. This cable has 6 cores total.

  • 2 Cores at 0.3 sq mm: These are usually for power (VCC and GND). They are a bit thicker to handle the current for the encoder.
  • 4 Cores at 0.2 sq mm: These are for the data signals (A, B, Z, and /A, /B, /Z or similar). They are thinner to stay flexible but thick enough for long distances.This mix gives you the best of both worlds. You have enough power to run the sensor, and you have high-quality twisted pairs for the data.

High-Flexibility for Drag ChainsIf you are using a servo encoder, the cable moves. It goes back and forth in the drag chain (cable carrier). Standard PVC gets hard and cracks after 100,000 cycles. Our cable uses a special high-flex PVC or TPU material. The conductors are made of very fine copper strands (7/32 AWG or more). This makes the wire soft. It can bend and twist without breaking the copper inside. Our cable can handle over 8 million flex cycles. That is years of non-stop movement.Oil and Chemical ResistanceFactories are dirty. There is oil, coolant, and grease on the floor. Standard cable jackets absorb this liquid. They swell up. They get soft and sticky. Then they crack. Our jacket is oil-resistant. It repels liquids. It stays tough even in harsh conditions. This protects the inner wires from damage.


Technical Specifications You Can Trust

We believe in transparency. Here are the hard numbers for our 6-core flexible shielded cable. You can compare these to any brand in the world.

ParameterSpecification
Product Name6-Core Shielded Twisted Pair Flexible Cable
ApplicationServo Encoders, CNC Machines, Robotics, Drag Chains
Conductor MaterialBare Copper or Tinned Copper (Fine Stranded)
Conductor Size2 x 0.3 sq mm (approx. 22-24 AWG) + 4 x 0.2 sq mm (approx. 24 AWG)
Number of Pairs3 Pairs (Total 6 Cores)
Structure3 x Twisted Pairs + Overall Shield + Outer Jacket
ShieldingAluminum Foil (100% coverage) + Tinned Copper Braid (85-95% coverage)
Insulation MaterialPVC or TPU (High Flex)
Outer JacketPVC (Gray/Black) or TPU (Orange/Black)
Voltage Rating300V / 500V
Temperature Range-30°C to +80°C (Flex) / -40°C to +105°C (Fixed)
Bending Radius8x to 10x Outer Diameter (Dynamic)
Outer DiameterApprox. 6.5 mm to 8.5 mm (Depends on jacket thickness)
Flame TestIEC 60332-1 (Flame Retardant)
CertificationsCE, RoHS, ISO 9001, UL (optional)
Length100m, 200m, 305m coils or custom cut to length

Where should you use this cable?

This cable is a workhorse. It fits in many places. Here are the top spots where our clients use it to win.Servo Motors and EncodersThis is the #1 use. Connect the servo motor to the driver. The cable carries the position data. It needs to be flexible because the motor moves. It needs to be shielded because the motor creates a lot of noise. Our 2×0.3 + 4×0.2 mm spec is perfect for the power and signal needs of most encoders.CNC Machines and RoboticsIn a CNC machine, the control head moves fast. The cables in the chain take a beating. You need a cable that does not get “memory” (where it stays curled up). Our high-flex cable lays flat. It moves smoothly. It keeps the connection solid during high-speed cuts.Industrial Ethernet and FieldbusYou can use this for PROFINET, EtherCAT, or CAN bus. The shielding protects the high-speed data. The twisted pairs ensure the data packets arrive correctly. If you have a wet or oily environment, the TPU jacket keeps the moisture out.Medical and Security (Spo2 Sensors)While mostly industrial, this 6-core structure is also great for complex medical sensors or CCTV systems that need power and video/audio in one cable. The braid shield stops interference from other hospital equipment.


Why buy from us? We are the factory, not just a trader.

You will find many sellers on Google or Alibaba. Most are traders. They do not make the cable. They just move boxes. When you have a problem, they call the factory. You wait weeks for an answer.We are different. We are the factory. We make the wire.We Control the QualityWe buy the raw copper. We draw the wire. We twist the pairs. We apply the shield. We extrude the jacket. We test every batch. We check the shield coverage. We check the conductor resistance. We do a spark test on the insulation. If it is not perfect, we reject it. You get a cable that works the first time.We CustomizeNeed a different color jacket? We can do it. Need a special connector molded on the end? We have the machines. Need 0.2 sq mm for all 6 cores? Or 0.5 sq mm? We can change the spec to fit your machine. We are not a big faceless corporation. We are flexible. We work with you to solve your specific problem.We Save You MoneyBecause we are the source, there is no middleman. You get the factory price directly. You get high quality without the brand markup. We offer MOQs (Minimum Order Quantities) that make sense. Whether you need 100 meters for a prototype or 10,000 meters for mass production, we handle it.We Ship FastWe know you need the wire to finish your build. We keep stock of popular specs. We can ship within days. We use reliable forwarders. We handle the export docs. We make it easy for you to get the goods at your door.


How to order and get the best price?

Buying cable online can be scary. You worry about the quality. You worry about the specs being fake. With us, you have zero risk.Step 1: Send us your inquiry.Tell us exactly what you need.

  • “I need 6-core shielded twisted pair cable.”
  • “Conductor: 2×0.3 mm + 4×0.2 mm.”
  • “Jacket: PVC or TPU?”
  • “Shielding: Foil + Braid?”
  • “Length: 500 meters.”
  • “Connectors: M12 or Aviation plug?”

Step 2: Ask for a sample.If this is your first time working with us, order a sample roll (100 meters). Test it in your machine. Bend it. Pull it. Put it in oil. Run data through it. See if it works better than what you are using now. We are confident you will be impressed.Step 3: Get a Quote.Prices change with copper prices (LME). We update our prices to be fair. We do not hide fees. The price we quote is the price you pay for the wire, plus shipping.Don’t let bad cables stop your production line.You have a business to run. You need reliable parts. You need a partner who understands automation. We are that partner. We have been making cable for years. We serve clients in the US, UK, Germany, Australia, and all over the world. They trust us because we deliver on our promises.Ready to upgrade your wiring?Contact us today. Send an email. Click the “Get Quote” button. Tell us your pain points. Let us show you why our 6-core flexible shielded cable is the last encoder cable you will ever need to buy.Click here to request a quotation now!