Tired of signal noise and broken wires in your equipment?
You have a big problem. You are building a new device. Maybe it is a car sensor system. Maybe it is industrial control equipment. You need a cable that carries signals perfectly. But the environment is tough. There is engine heat. There is electromagnetic interference (EMI). Standard wires fail. They pick up noise. Your data gets corrupted. The wire jacket cracks after a few months. You waste money on replacements and repairs. You need a solution that works the first time and lasts a long time.We make the cable that solves this. Our 6-core 28 AWG shielded twisted pair cable is built for hard jobs. It stops noise. It handles heat. It bends easily in tight spaces. This is not just a wire. It is peace of mind for your production line.
What makes this 6-core shielded cable special?
This cable is designed for signal integrity. Let’s look at the core features.Twisted Pair StructureWe twist the wires together. This is simple but smart. It cancels out noise from outside sources. If you run this cable near a motor or a power line, the signal stays clean. The twisted design also reduces crosstalk between the pairs inside the cable. You get accurate data transmission every time.Effective ShieldingWe use a braided shield (usually tinned copper) around the twisted pairs. This acts like a armor. It blocks high-frequency interference. For automotive applications, this is critical. Cars have many electronic devices. The shield ensures your sensor data reaches the ECU without errors. The shielding coverage is usually over 80% to give you maximum protection.Perfect Conductor Size (28 AWG / 0.1 sq mm)Why 28 AWG? This is the sweet spot. It is thin enough to be very flexible. It is thick enough to carry signals for short to medium distances. The 0.1 sq mm cross-section handles typical sensor currents easily. If you are making a wiring harness for a dashboard or a robot arm, this size saves weight and space.High-Quality MaterialsWe use high-purity copper conductors. They are often tinned (coated with tin). This prevents rust and makes soldering easy. The insulation is usually PVC or specialized sheath material. It resists oil, acid, and alkali. For high-temp areas, we can use silicone rubber. It handles heat from -40°C up to 125°C or even 200°C for short times.
Technical Specifications You Can Trust
We believe in transparency. Here are the exact specs for our standard 6-core 0.1 sq mm cable. You can use this for your BOM or engineering drawings.Electrical Properties
- Conductor: 6 cores, 28 AWG (approx. 0.08 mm² to 0.1 mm² per core)
- Material: Bare copper or tinned copper
- Conductor Structure: 7 strands of 0.10mm or 0.12mm wire (7/0.12) for flexibility
- Impedance: Controlled impedance (usually 100 Ohms for differential signals)
- Voltage Rating: 300V or 600V depending on insulation
- Temperature Range: Standard PVC: -30°C to +75°C | Special Silicone: -60°C to +150°C
Physical & Mechanical Properties
- Shielding: Aluminum foil + Braided copper mesh (28 AWG wire)
- Shield Coverage: > 85% (better protection against EMI)
- Outer Jacket: PVC, PUR, or Silicone
- Outer Diameter: Approx. 5.5mm to 7.0mm (varies by jacket type)
- Bending Radius: Minimum 10x outer diameter (very flexible)
- Durability: Passes 10,000+ bend cycles and 750+ mating cycles
- Flame Test: UL94 V-0 (self-extinguishing)
Compliance & Standards
- Environmental: RoHS 3 compliant, REACH compliant, Halogen-free options available
- Automotive: Meets ISO 6722, GB/T 33594 (new 2025 standard for EV charging)
- Safety: UL approved (UL 758, UL 1581), CCC, CE
Where should you use this cable?
This wire is versatile. We sell it to many industries. Here are the top use cases.Automotive Industry (The Main Battlefield)This is our biggest market. You use it for:
- EV Battery Management Systems (BMS): The 28 AWG size fits perfectly in tight battery packs. The shield protects sensitive voltage readings.
- Infotainment & Dashboard: Connect screens, cameras, and sensors. The cable is thin and easy to route behind panels.
- ADAS Sensors: Radar, LiDAR, and cameras need clean signals. Our twisted pair ensures zero data loss.
- Engine Bay: Use the high-temp silicone version for sensors near the engine. It resists oil and heat.
Industrial AutomationFactories are noisy places electrically.
- Robotic Arms: The cable must bend millions of times. Our flexible jacket does not crack.
- CNC Machines: Connect servo motors and controllers. The shield stops VFD (Variable Frequency Drive) noise.
- Sensor Networks: Connect pressure and temperature sensors in harsh environments.
Audio & Professional Equipment
- Microphone Cables: The twisted pair and shield reduce handling noise and hum.
- Intercom Systems: Clear voice transmission over long distances in noisy warehouses.
Medical Devices
- Patient Monitoring: Biocompatible jackets available. The cable is lightweight for patient comfort.
Why choose our factory for your import needs?
You have many choices in China. Why us? Because we focus on quality and communication.We Solve the “Cheap Cable” TrapMany factories cut corners. They use recycled copper. The insulation gets brittle in cold weather. We don’t do that. We use virgin materials. We test every batch. You get a cable that passes UL and RoHS checks. No surprises at customs.Customization is EasyNeed a different color? We can do black, grey, orange, or custom Pantone colors. Need a special connector? We can crimp JST, Molex, TE, or Delphi connectors for you. Need a specific length? We cut to length and print markers on the jacket (like “Sensor 1”, “Camera 2”) for easy installation.Fast & Safe ShippingWe know you need this for production. We pack the coils or drums on pallets with shrink wrap. We handle the export paperwork (Commercial Invoice, Packing List, COO). We ship by sea (FCL/LCL) or air for urgent samples.Testing You Can SeeWe provide test reports. This includes:
- Conductor resistance test
- Insulation resistance test (high voltage)
- Shield continuity test
- Aging test in oven
- Flame retardant test
How to order and get a sample?
Buying cable online can be scary. You worry about the quality. We make it simple.Step 1: Send InquiryTell us your specs. Core count? Wire gauge (AWG)? Shield type? Jacket material? Length?Step 2: Get a Quote & SampleWe will send you a quote within 24 hours. We can send you a free sample cut (e.g., 1 meter or 10 feet) so you can test it in your lab. Check the flexibility. Check the connector fit.Step 3: Confirm & ProduceOnce you approve the sample, we start mass production. We keep you updated with photos of the production line and packaging.Step 4: Ship & ReceiveWe ship the goods. We send you the tracking number and documents. You receive the cable ready to use.Don’t wait for your current supplier to fail you.Get a cable that works right the first time. Whether you need 100 meters for a prototype or 100,000 meters for mass production, we can handle it. Our 6-core 28 AWG shielded cable is ready to ship.Contact us now for a free quote and sample!Click the “Inquire Now” button or email us directly. Let’s build something reliable together.