Signal loss and cable breakdown in dense industrial wiring cost plants real money — unplanned downtime, scrapped batches, re-wiring labor. When 50 signals run through one jacket and EMI from nearby drives corrupts data, the problem usually starts with the wrong cable. This imported 50-core 0.1mm² twisted pair shielded cable solves that.Built with 25 twisted pairs (50 conductors) of 28AWG stranded tinned copper, each pair individually shielded under an overall braided shield. The 0.1mm² conductor size keeps the outer diameter tight — roughly 8.5mm — so it routes cleanly through cable trays, drag chains, and tight control panels. PVC jacket resists oil, abrasion, and heat up to 80°C continuous.Core Parameters
| Parameter | Specification |
|---|---|
| Conductors | 50 cores (25 pairs) |
| Wire Gauge | 28AWG / 0.1mm² |
| Conductor Material | Stranded tinned copper |
| Pair Type | Twisted pair, individually foil-shielded |
| Overall Shield | Braided copper, 85% coverage |
| Jacket | PVC (LSZH / PUR available) |
| Outer Diameter | ≈ 8.5mm |
| Operating Temp | -20°C to +80°C |
| Min. Bend Radius | 5× OD |
| Voltage Rating | 300V |
| Impedance | 100Ω ±15% differential |
Why It Holds Up in Tough Conditions
- EMI suppression near VFDs and servos. Dual-layer shielding keeps signal attenuation under 3% even within 0.5m of a 5kW inverter. Critical for encoder feedback and sensor lines running parallel to power cables.
- Drag chain and robot joint rated. Tested past 10 million flex cycles at 5× OD bend radius. No conductor fatigue, no jacket cracking. Works on 6-axis robots, pick-and-place arms, and linear slides that move every few seconds.
- Oil and chemical resistance for machine tools. PVC jacket meets DIN VDE 0282 oil resistance. Survives coolant splash, hydraulic fluid, and cutting oil on CNC ways, press lines, and conveyor systems without swelling or hardening.
- Stable signal over distance. Tight twist pitch and uniform pair geometry hold 100Ω impedance. Supports 100Mbps data rates across 100m runs — reliable for Ethernet-based fieldbus, Profinet, and EtherCAT I/O wiring.
Typical ApplicationsIndustrial automation control panels — PLC I/O wiring, sensor networks, encoder cables. CNC machinery and robotic welding cells. Packaging and semiconductor equipment. Building management systems. Medical device signal routing. Any installation where 50 low-voltage signals share one cable path in an electrically noisy environment.Custom Orders & SupportWe cut to length from 1m to 500m+. Need 12 cores instead of 50? Different jacket — PUR for outdoor, LSZH for clean rooms? We quote within 24 hours. Standard MOQ starts at 100m; prototype orders welcome. Technical datasheet, sample request, or volume pricing — send your specs through the inquiry form and a applications engineer will respond same day.