Stop Signal Loss and Machine Errors Today
You know the feeling. You are running a complex job on a CNC machine or a production line. Suddenly, the machine stops. The sensor gives a wrong reading. The control panel shows an error code that makes no sense. You check the wires, and they look fine on the outside. But inside, electrical noise is messing up your signals.This is a huge pain. Electromagnetic interference (EMI) and radio frequency interference (RFI) are everywhere in factories. Motors, welders, and power lines create invisible waves that attack your sensitive data cables. When noise gets in, your expensive machines act crazy. You lose production time. You waste material. And you have to pay technicians to fix a problem that is hard to find.You need a cable that fights back. You need a shield. Our 19-core 0.2mm² shielded signal control cable is built specifically for this war against noise. It is not just a wire. It is a protective tube for your data. It keeps your signals clean from the control cabinet to the cutting tool.
What Makes This Cable Special?
This is not a standard wire you find at a local hardware store. This is a precision-engineered cable for industrial automation. Let’s look at the build.
The Core: Flexible and Strong
At the center, we have 19 separate cores. Each core is 0.2 square millimeters in size. This is the perfect size for low-voltage control signals. It is small enough to bend easily but big enough to carry the power your sensors need.The conductor is made of fine-stranded copper. We do not use solid wire because solid wire breaks when you move it. Our wire is flexible. It uses many tiny copper strands twisted together. This allows the cable to flex millions of times without snapping. This is critical for machine tools that move constantly.
The Insulation: Color-Coded and Safe
Each of the 19 cores has its own insulation. We use PVC (Polyvinyl Chloride) for this. PVC is tough. It resists abrasion. It also handles heat well. Each wire has a different color. This makes it easy for your team to connect the right wire to the right pin. No more guessing games during installation.
The Shield: The Noise Killer
This is the most important part. You asked for a “tin-plated aluminum foil shield.” Here is what that does.Imagine a raincoat for your data. The aluminum foil wraps around the inner wires. It catches electrical noise before it can touch the signal wires. We plate it with tin to stop it from corroding. Moisture and oil cannot rust this shield easily.But we go further. We add a tinned copper drain wire and a braided shield. The braid is like a metal mesh. It covers gaps in the foil. This double-layer system is very effective. It blocks almost all external noise. It also stops your cable from sending noise out to other cables.
The Jacket: Tough on the Outside
The outer jacket is black PVC. It is oil-resistant. It is sunlight-resistant. If you drag this cable across a concrete floor covered in coolant, it will not crack. It is rated for 300 Volts. It is also rated for PLTC (Power Limited Tray Cable). This means you can run it in cable trays with other wires safely.
Technical Specifications
Here are the hard numbers for your engineers. You can trust these specs because we build to international standards like IEC and UL.
| Feature | Specification |
|---|---|
| Part Number | Custom (Ask us for your code) |
| Number of Cores | 19 Cores |
| Conductor Size | 0.2 mm² (Approx 24 AWG) |
| Conductor Material | Flexible Annealed Copper (Tinned optional) |
| Insulation Material | PVC |
| Shielding | Aluminum Foil + Tinned Copper Braid |
| Shield Coverage | > 85% (Excellent coverage) |
| Jacket Material | PVC |
| Jacket Color | Black (Custom colors available) |
| Voltage Rating | 300V / 500V |
| Temperature Range | -25°C to +105°C (Flexing) |
| Static Temp | -40°C to +105°C |
| Bending Radius | 6x Cable Diameter (Dynamic) |
| Capacitance | Low (approx 45-50 pF/ft) |
| Approvals | UL, CSA, CE, RoHS, ISO9001 |
Note on Diameter: For a 19-core 0.2mm² cable, the overall diameter is usually around 10.5mm to 12mm. This depends on the thickness of the jacket and shield. We can make it thinner or thicker based on your space requirements.
Where Can You Use This Cable?
This cable is a workhorse. You will find it in the toughest places.
CNC Machine Tools
This is the #1 use case. Connect the servo motor to the controller. Link the encoder feedback. Run the limit switches. The constant movement of the machine arm requires a cable that flexes without breaking. Our cable handles this perfectly.
Robot Arms
Industrial robots have complex wiring inside their joints. The cable must twist and turn thousands of times. Our shielded cable ensures the robot brain gets the right signal from the hand. No jitter. No lag.
Process Instrumentation
In chemical plants or food processing, sensors measure pressure and temperature. These signals are weak. If noise gets in, the reading is wrong. Our foil shield protects these weak signals. The PVC jacket resists the cleaning chemicals used in food plants.
HVAC and Building Automation
Modern buildings have smart controls. These systems run on low voltage. They share space with high-voltage power lines. You need a shielded cable to keep the control signals safe from the power lines.
Data and Computer Links
You can use this for RS-485 or RS-232 communication lines. The twisted pair structure (if we twist the cores) helps cancel out noise. It is great for connecting PLCs (Programmable Logic Controllers) to remote I/O blocks.
Why Buy From Us?
We are not just a trader. We are a factory. We know how to make cables that last.We Solve the “Stiff Cable” ProblemMany imported cables are too stiff. They are hard to pull through conduits. They kink when you bend them. Our cable uses a special mix of PVC and fine-strand copper. It is soft and flexible. Your installers will finish the job faster.We Solve the “Shield Gap” ProblemCheap cables have a foil shield with holes. Or the drain wire is too thin to work. We use a thick tinned copper drain wire. It connects the shield to the ground easily. Our braid coverage is over 85%. This means 360-degree protection.We Solve the “Jacket Crack” ProblemIn cold warehouses, cheap plastic cracks. Our PVC compound has cold-resistant additives. It stays flexible even in freezing conditions. It also resists oil. If a hydraulic hose leaks on it, the cable won’t dissolve.Customization is EasyNeed 25 cores? No problem. Need a grey jacket to match your machine? Done. Need a special length? We can cut it. We support OEM and ODM projects. We can print your logo on the jacket.
Quality You Can Trust
We follow strict standards. Our production line checks every meter.
- Conductivity Test: We check that copper resistance is low.
- Insulation Test: We apply high voltage to ensure no shorts.
- Shield Test: We check continuity of the shield.
- Jacket Test: We check thickness and physical strength.
We have certifications for the global market. We meet UL standards for North America. We meet CE standards for Europe. We meet RoHS for environmental safety. You can export this cable anywhere without worry.
Frequently Asked Questions
Q: Is this cable suitable for outdoor use?A: Yes. The black PVC jacket is sunlight-resistant (UV resistant). It will not become brittle in the sun quickly. However, for direct burial in earth, we recommend a heavier armored version.Q: Can I use this for audio signals?A: Yes, but it is designed for control signals. It has low capacitance, which is good for data. For high-fidelity audio, you might want a twisted pair audio cable, but this will work for general announcement systems or intercoms in a factory.Q: What is the minimum order quantity?A: It depends. For standard specs, we have stock. We can send small samples. For custom colors or printing, we have a minimum run. Contact us for the exact number.Q: How do I ground the shield?A: You should connect the tinned copper drain wire to the earth ground at one end (usually the control panel end). Do not ground both ends if there is a risk of ground loops, unless you are using a special circuit.
Get Your Quote Now
Don’t let electrical noise stop your production line. Upgrade to a cable that works as hard as you do. Whether you need 100 meters for a prototype or 10,000 meters for a big contract, we can handle it.We offer competitive pricing because we are the source factory. We ship fast. We pack securely so the cable arrives without damage.Send us an inquiry today. Tell us your voltage needs, your core count, and your jacket color preference. We will send you a detailed datasheet and a price within 24 hours. Let’s build a reliable connection together.Click “Send Inquiry” or email us directly. Let’s get your machines running smoothly.