5G1 1119205 5-Core 1mm² Cable

Engineered Control Wiring for Signal Integrity in High-Density Panels

Signal crosstalk and identification errors in control cabinets don’t just slow down commissioning. They lead to costly downtime and intermittent faults that take days to trace. The 5G1 1119205 exists to remove that variable entirely. It is a multi-core control cable built for clean signal transmission where space is tight and misidentification is not an option. The numerical core marking system and dual-layer insulation translate directly to faster terminations and a reduced risk of wiring errors on the factory floor.

Core Advantages: Why This Cable Configuration Ships in Volume

Core Identification System: Numeric Marking for Fast Termination
[FEATURE] Each of the 5 conductors carries a permanent, high-contrast numeric print rather than relying solely on base colour coding. [ADVANTAGE] This eliminates ambiguity under artificial lighting or in panels with limited visibility. [BENEFIT] Your panel builders terminate faster with fewer call-backs for miswiring. For a production line building 50 panels a day, saving 30 seconds per termination per cable adds up to real margin preservation.

1.0mm² Fine-Stranded Copper: Flexibility Without Fracture Risk
[FEATURE] The bare copper conductor uses a Class 5 flexible stranding pattern at a 1.0mm² cross-section. [ADVANTAGE] It bends to a tighter radius than rigid solid-core wire without work-hardening or snapping at the termination point. [BENEFIT] This matters in hinged control doors and moving cable chains. You get reliable conductivity across thousands of duty cycles. No intermittent breaks. No field service call to replace a fractured conductor.

5-Core Configuration: One Pull Replaces Five Runs
[FEATURE] Five individually insulated cores are bundled under a common outer sheath in a single compact profile. [ADVANTAGE] You pull one cable instead of five separate singles through conduit or trunking. [BENEFIT] Labour hours per installation drop. Material handling on site simplifies. You also reduce the internal density of cable trays, which improves heat dissipation for all installed power and control wiring.

PVC Sheath Compound: Balanced Mechanical and Chemical Resistance
[FEATURE] The outer jacket is formulated from a PVC compound selected for industrial machine building environments. [ADVANTAGE] It resists occasional contact with mineral oils and cutting fluids common in manufacturing settings. [BENEFIT] The jacket won’t embrittle or swell prematurely inside a CNC machine wireway. Machine builders ship with confidence, knowing the wiring loom will survive end-user environments without degrading.

Technical Specifications

Note on Data Accuracy: Part numbers and core specifications listed above are derived from the supplier master data. For derating curves, insulation resistance values, and specific voltage ratings, please refer to the full technical datasheet available for download.

Built for These Operational Environments

• Control Panel and Switchgear Wiring. Used for connecting pushbuttons, PLC I/O modules, relays, and indicator lamps. The numeric coding ensures that the as-built wiring matches the schematic exactly, which is critical for CE marking documentation and UL 508A panel shop audits.
• Machine Tool and CNC Internal Harnessing. Installed inside the wireways of lathes, milling machines, and automated assembly cells. The oil-resistant PVC jacket stands up to the airborne coolant mist and occasional splash that destroys standard building wire insulation within months.
• Conveyor and Material Handling Systems. Powers and controls sensor arrays, solenoid valves, and distributed I/O blocks along conveyor runs. The flexible Class 5 copper absorbs vibration from motors and roller beds without transmitting fatigue stress to the screw terminals.
• HVAC and Building Management Systems (BMS). Connects actuators, damper motors, thermostats, and humidity sensors in commercial buildings. The 5-core layout allows for a clean, single-cable solution for floating point actuator control (open/close/common plus feedback signal wires).
• Test and Measurement Rigs. Wires instrumentation loops where stable, low-resistance connections prevent signal drift. The fine-stranded construction ensures consistent contact pressure inside spring-clamp terminals over long test cycles.

Compliance and Quality Assurance

• ✅ Conductor Construction: Conforms to IEC 60228 Class 5 flexible conductor requirements (bare copper).
• ✅ Flame Propagation: Manufactured to meet the flame retardancy requirements of IEC 60332-1-2 for single vertical wire flame spread.
• ✅ Material Conformity: Insulation and sheathing compounds comply with the restriction of hazardous substances under EU RoHS Directive 2011/65/EU and its amendments.
• ✅ CE Marking: Cable is manufactured under a system that permits the application of CE marking in accordance with relevant EU directives.
• ✅ Factory Quality System: Production facility operates under a certified ISO 9001:2015 quality management system. Inspection includes routine spark testing on the finished cable to verify jacket integrity.

Frequently Asked Questions from Procurement and Engineering Teams

Q: Can this cable be used in energy chains or cable tracks?
A: The 5G1 1119205 uses a Class 5 flexible conductor suitable for occasional non-automated flexing. For continuous dynamic flexing inside an energy chain, a cable with a specifically engineered chain-rated jacket and core stranding is required. Using this standard control cable in high-cycle tracks will lead to corkscrew deformation and early jacket failure.

Q: Is the numeric marking printed on each core or is it embossed in the insulation?
A: The numeric identification is applied via surface printing on each core using a durable ink system. It is not embossed. The print remains legible during normal handling and stripping operations. For applications involving extremely aggressive solvents where printed markings may wash off, we can advise on alternative mechanical marking solutions. Contact our technical team with your specific chemical exposure list.

Q: What crimp ferrules do you recommend for the 1.0mm² conductors?
A: A standard uninsulated or insulated crimp ferrule sized for 1.0mm² conductors (often colour-coded red or yellow depending on the insulation collar) is correct. The fine-stranded structure must be captured entirely inside the ferrule before crimping to avoid cutting individual strands. We advise using a square-profile crimping tool rather than a triangular indent tool to preserve the circular geometry of the conductor bundle.

Download the Full Specification and Get a Quote

This product ships from stock to OEMs and panel builders across the EMEA and North American markets. The data sheet contains the full current-carrying capacity charts, temperature de-rating tables, and dimensional drawings required to complete your design specification.

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